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Richmond–San Rafael Bridge

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Named for
  
John F. McCarthy

Opened
  
1 September 1956

Bridge type
  
Cantilever bridge

Total length
  
8,851 m

Location
  
San Rafael

Richmond–San Rafael Bridge httpsuploadwikimediaorgwikipediacommons22

Carries
  
4 lanes (2 WB on upper level, 2 EB on lower) of I-580

Crosses
  
San Francisco Bay and San Pablo Bay

Locale
  
San Rafael, California and Richmond, California

Official name
  
Richmond–San Rafael Bridge or John F. McCarthy Memorial Bridge

Other name(s)
  
Richmond Bridge San Rafael Bridge

Bodies of water
  
San Francisco Bay, San Pablo Bay

Similar
  
San Mateo–Hayward Bridge, Dumbarton Bridge, San Francisco–Oakland Bay Bridge, Carquinez Bridge, Benicia–Martinez Bridge

The Richmond–San Rafael Bridge (also officially named the John F. McCarthy Memorial Bridge) is the northernmost of the east–west crossings of the San Francisco Bay in California, USA. Officially named after California State Senator John F. McCarthy, it bridges Interstate 580 from Richmond on the east to San Rafael on the west. It opened in 1956, replacing ferry service by the Richmond–San Rafael Ferry Company.

Contents

Map of Richmond-San Rafael Bridge, California, USA

Early proposals

Proposals for a bridge were advanced in the 1920s, preceding the completion of the Golden Gate Bridge. In 1927, Roy O. Long of The Richmond–San Rafael Bridge, Incorporated, applied for a franchise to construct and operate a private toll bridge. The proposed 1927 Long bridge would have been a steel suspension bridge, carrying a 30-foot (9.1 m) wide roadway for a distance of 14,600 feet (4,500 m) at an estimated construction cost of US$12,000,000 (equivalent to $165,400,000 in 2016). The bridge would afford a maximum vertical clearance of 135 feet (41 m) with a 1,200-foot (370 m) main span. Charles Derleth, Jr. was selected as the consulting engineer, after having served in that role for the recently completed Carquinez Bridge. The Long bridge would have spanned San Pablo Bay between Point Orient (in Contra Costa County) to just below McNear's Point (in Marin County), and Long was granted the franchise in February 1928 by the Contra Costa County Board of Supervisors.

A competing proposed bridge also came out in 1927, from Charles Van Damme of the Richmond-San Rafael Ferry Company. The 1927 Van Damme bridge would have carried a 27-foot (8.2 m) wide roadway for a distance of 19,000 feet (5,800 m) at an identical estimated construction cost of US$12,000,000 (equivalent to $165,400,000 in 2016). It would have spanned San Pablo Bay from Castro Point (Contra Costa County) to Point San Quentin (Marin County), approximately the same routing as the eventually completed 1956 bridge. Although the 1927 Long bridge had been granted a franchise in February 1928, Van Damme subsequently petitioned to reopen the case, since the ferry company owned the land at the proposed eastern terminus and therefore should have been favored in the franchise selection process. Also, since the ferry company's franchise rights were not set to expire until the 1950s, Long's 1927 bridge cost would have increased to reimburse losses to ferry revenues. Soon after winning the franchise rights, Long approached Van Damme with an offer to buy the Richmond-San Rafael Ferry Company for US$1,250,000 (equivalent to $17,400,000 in 2016).

Van Damme and Long later agreed in September 1928 to merge their interests for a combined bridge proposal between Point San Pablo (Contra Costa County) and McNear's Point (Marin County). The combined project, now headed by Oscar Klatt for the American Toll Bridge Company, received approval for the routing from then-Secretary of War Good in May 1929, although vertical and horizontal clearances for the proposed bridge were not fully established at the time. In November 1929, vertical clearance had been increased to 160 feet (49 m) to satisfy Navy requirements. The construction permit was issued in February 1930.

Klatt's 1929 bridge was dormant for nearly a decade following the issuance of a construction permit in 1930. An extension was filed in 1938 to allow construction to start as late as February 1942, and fresh plans for a bridge district to facilitate financing were announced in 1939. In 1947, interest was revived in bridging Marin and Contra Costa Counties.

Tomasini's San Francisco–Alameda–Marin crossings

A third bridge was proposed in late 1927 by the enigmatic T.A. Tomasini. Tomasini's 1927 bridge called for two lanes of automobile traffic straddling a central rail line from San Pedro Hill (Marin) to San Pablo station (Contra Costa), a distance of over 5 miles (8.0 km). In 1928, Tomasini presented a revised bridge proposal which would be further south than the other two bridges, spanning the water from Albany (in Alameda County) to Tiburon. The 1928 Tomasini Albany–Tiburon bridge was the longest of the three proposed bridges by a significant margin. The proposed Albany–Tiburon bridge would have been similar in concept to the 1967 San Mateo–Hayward Bridge, with a high-level western section approximately 7,700 feet (2,300 m) long transitioning to a low-level eastern causeway. The western section featured two 1,000-foot (300 m) wide spans to cross the navigation channels, with the western navigation span having a minimum vertical clearance of 150 feet (46 m) and the eastern navigation span having a minimum vertical clearance of 135 feet (41 m). The 1,000-foot (300 m) wide navigation channels for the proposed Albany–Tiburon bridge were opposed by shipping interests, who wanted the channels to be 1,500 feet (460 m) wide instead. The cost of the longer spans required would have made the proposed Albany–Tiburon bridge impractical, and Tomasini argued that "any mariner who could not negotiate a bridge such as proposed should lose his license."

Tomasini would later add a bridge spanning Richardson Bay in March 1928 from Sausalito to Belvedere to his proposal. The additional Sausalito–Belvedere bridge would have been 7,300 feet (2,200 m) long and 22 feet (6.7 m) wide with a lift span to allow the passage of large vessels, at an estimated cost of US$750,000 (equivalent to $10,500,000 in 2016). Meanwhile, in April 1928 Tomasini recruited the prominent Ralph Modjeski to serve as the consulting head engineer for the proposed Albany–Tiburon span, and Modjeski promptly complimented the plans that had been drawn up by Tomasini's chief engineer, Erle L. Cope. The design for a lift span in the proposed Sausalito–Belvedere bridge was changed to a bascule after public comments were received from a local shipbuilder. Tomasini received a permit for the Sausalito–Belvedere bridge from the War Department in December 1928. Tomasini had planned to commence construction of the Sausalito–Belvedere bridge in July 1930, but he was met with opposition from the Tiburon-Belvedere Chamber of Commerce, who felt the creation of a bridge would eliminate the promised San Francisco-Tiburon ferry service. In 1931, the Richardson Bay Redwood Bridge was opened, which was the largest structure in the world constructed of redwood. The Redwood Bridge carried the Redwood Highway (present-day US 101) and spanned the upper reach of Richardson Bay, eliminating some of the need for the proposed Sausalito–Belvedere bridge. The Redwood Bridge would be replaced by a concrete structure in the 1950s.

Tomasini continued to add to the project scope in July 1928 by proposing a bridge and tunnel to join San Francisco to the proposed Albany–Tiburon bridge. The tunnel would run roughly northeast from Bay Street and Grant Avenue, not far from present-day Pier 39, at a depth of 50 feet (15 m) below low tide water level for 11,200 feet (3,400 m). At that point, the tunnel would surface northwest of Goat Island, and then transition to a bridge nearly 4 miles (6.4 km) long with a minimum vertical clearance of 50 feet (15 m) and two lift spans connecting to the proposed Albany–Tiburon bridge. The cost of the entire project was US$55,670,000 (equivalent to $776,500,000 in 2016), split as US$20,000,000 (equivalent to $279,000,000 in 2016) for the Albany–Tiburon bridge, US$670,000 (equivalent to $9,300,000 in 2016) for the Sausalito–Belvedere bridge, and US$35,000,000 (equivalent to $488,200,000 in 2016) for the San Francisco–Marin–Alameda tunnel and bridge. Tomasini organized each of the three proposed structures as independent projects, preferably to be worked simultaneously, but in the event that one was not approved, it would not delay the construction of the other two. San Francisco's board of supervisors rejected Tomasini's San Francisco–Marin–Alameda tunnel and bridge in September 1928, although the board's action was non-binding.

By February 1932, Tomasini's proposed Albany–Tiburon bridge had changed to a combination bridge—tunnel. The bridge portion was a low trestle approximately 19,800 feet (6,000 m) long, extending westward from Point Fleming in Albany in Alameda County. The proposed tunnel would have been 17,200 feet (5,200 m) long and ventilated by four towers, emerging at Bluff Point near Tiburon in Marin County. Total estimated cost for the two structures was now US$35,000,000 (equivalent to $614,400,000 in 2016) and despite opposition from the US Navy, who cited potential navigation hazards, the bridge—tunnel was approved by the War Department in July 1932. Although he had the permit to begin work, Tomasini filed numerous annual extensions to retain the rights through 1941, apparently due to a lack of funding to start work. Tomasini was still scrambling for funding in August 1941, seeking the issue of bonds worth US$20,000,000 (equivalent to $325,700,000 in 2016). Tomasini lost the rights to the crossing in October 1941, which was not the first time he was opposed by Earl Warren, who had questioned the validity of Tomasini's franchise as early as 1933. Still, Tomasini was doggedly trying to advance his plans as late as 1948.

Construction: 1953–1956

In 1949, the County of Marin and the City of Richmond commissioned a preliminary engineering report from Earl and Wright of San Francisco, which concluded that a bridge would be feasible. A follow-up 1950 study, conducted by the Division of San Francisco Bay Toll Crossings, was commissioned by Marin County and the City of Richmond using US$200,000 (equivalent to $1,990,000 in 2016) in state funding. The 1950 report concluded the bridge could be built in accordance with the California Toll Bridge Authority Act. The preliminary design was approved on August 8, 1951 and California approved the preliminary report on November 27, 1951. The California Toll Bridge Authority authorized the issue of US$72,000,000 (equivalent to $649,400,000 in 2016) in bonds on November 7, 1952 and subsequently sold US$62,000,000 (equivalent to $555,000,000 in 2016) on February 26, 1953 to construct a single-deck bridge. The remaining US$10,000,000 (equivalent to $89,500,000 in 2016) was reserved for construction contingencies and to complete the lower deck of the bridge. The $62 million raised from bond sales was divided into three parts: US$50,000,000 (equivalent to $447,600,000 in 2016) for construction, US$10,000,000 (equivalent to $89,500,000 in 2016) to address interest obligations on the bonds during the construction period, and US$2,000,000 (equivalent to $17,900,000 in 2016) in construction contingency. In 1954, Governor Knight declared the second deck should not be delayed in the public interest, and US$6,000,000 (equivalent to $53,600,000 in 2016) was loaned from the State School Land Fund in 1955 to complete the second deck. The bridge was finished $4 million under budget.

During the study period, an earth and rock-fill bridge with lift structures was considered, but the high-level bridge was chosen as the cost of a low bridge with navigation locks and lifting structures was prohibitive.

The majority of construction costs were tied up in two contracts, which were opened for bidding on 19 December 1952. The first contract was for the substructure, which was awarded to the low bidder of the Ben C. Gerwick, Inc. — Peter Kiewit Sons' Co. Joint Venture for US$14,234,550 (equivalent to $127,400,000 in 2016). The second contract was for the superstructure, which was awarded to the low bidder at US$21,099,319 (equivalent to $188,900,000 in 2016) by a joint venture between Peter Kiewit Sons' Co. — A. Soda & Son — Judson Pacific Murphy Corp. The substructure construction moved rapidly, with an estimated 45% of piers completed approximately a year after the contract was awarded.

At the time the bridge was completed, it was hailed as the world's second-longest bridge, behind the San Francisco–Oakland Bay Bridge and the longest continuous steel bridge.

Historical notes

Originally a part of State Route 17, the bridge is now part of Interstate 580.

Upon its opening, the Richmond–San Rafael bridge was the last bridge across San Francisco Bay to replace a previous ferry service, leaving the Benicia–Martinez Ferry across Carquinez Strait as the only remaining auto ferry in the Bay Area (it would be replaced by a bridge in 1962).

Description

The bridge—including approaches—measures 5.5 miles (29,040 feet / 8,851.39 m / 8.9 km) long. At the time it was built, it was one of the world's longest bridges. The bridge spans two ship channels and has two separate main cantilever spans. Both main cantilever spans are raised to allow ship traffic to pass, and in between, there is a "dip" in the elevation of the center section, giving the bridge a vertical undulation or "roller coaster" appearance and also the nickname "roller coaster span". To save money, the cantilever main spans share identical symmetric designs, so the "uphill" grade on the approach required for the elevated span is duplicated on the other "downhill" side, resulting in a depressed center truss section. In addition, because the navigation channels are not parallel to each other, the bridge also does not follow a straight line. This appearance has also been referred to as a "bent coat hanger".

After it was completed, many were disappointed by the aesthetics of the low budget bridge, including Frank Lloyd Wright, who reportedly called for its destruction. The neighboring Golden Gate Bridge and the western span of Bay Bridge were considered engineering and historical marvels, and the Richmond–San Rafael Bridge was not considered to be in the same class. However, the senior engineers for the Richmond–San Rafael Bridge were the same engineers that worked on the Bay Bridge and the resulting design echoed the lessons learned from the eastern span of the Bay Bridge.

From west (Point San Quentin) to east (Castro Point), the bridge consists of:

  • A 2,845-foot (867 m) trestle structure supported by fifty-seven bents. The upper deck is 2,845 feet (867 m), and the lower deck is slightly longer at 3,635 feet (1,108 m).
  • 1,900 feet (580 m) of girder spans, consisting of nineteen 100-foot (30 m) girder spans
  • 4,125 feet (1,257 m) of truss spans, divided into fourteen trusses each 292 feet (89 m) long, on average.
  • The western 2,145-foot (654 m) cantilever structure, with arms measuring 538 feet (164 m) each flanking a central span of 1,070 feet (330 m). The western cantilever span is the main 1,070-foot (330 m) wide navigation channel and features a vertical clearance of 185 feet (56 m).
  • 2,955 feet (901 m) of truss spans, consisting of ten spans each 292 feet (89 m) long, on average.
  • The eastern 2,145-foot (654 m) cantilever structure, with arms measuring 538 feet (164 m) each flanking a central span of 1,070 feet (330 m). The eastern cantilever span is the secondary 1,070-foot (330 m) wide navigation channel and features a reduced vertical clearance of 135 feet (41 m).
  • 3,505 feet (1,068 m) of truss spans, consisting of twelve spans each 292 feet (89 m) long, on average.
  • 1,715 feet (523 m) of 100-foot (30 m) girder spans
  • Excluding approaches, the bridge structures comprise a total length of 21,335 feet (6,503 m) on the upper deck and 22,125 feet (6,744 m) on the lower deck. Despite the varying height of the bridge, roadway grades are limited to 3% or less. As completed, the bridge has two decks each capable of carrying three lanes of traffic. As of 2015, each deck of the bridge is marked with two lanes of traffic and a shoulder; westbound traffic rides on the upper deck, while eastbound traffic rides on the lower deck. The third lane has been used for various purposes other than traffic, such as carrying a pipeline during a drought.

    The bridge stands on 79 reinforced concrete piers supported on steel H-piles. Nine piers stand on land, eight are in cofferdams near the Contra Costa terminus, and the remaining 62 are bell-type piers with a flared base. The original deck was a 5.5-inch (140 mm) thick reinforced concrete slab, with a mortar wearing surface 0.5 inches (13 mm) thick. To facilitate maintenance, the bridge was designed with two 2.5 inches (64 mm) lines (carrying compressed air and potable water) extending from end to end. Each deck was also equipped with three overhead maintenance tracks.

    Public transit service

    Golden Gate Transit bus routes 40 and 580 provide public transportation across the bridge. Route 40 runs between the San Rafael Transit Center and the El Cerrito del Norte BART station. Golden Gate Transit Route 42, which provided service to Richmond BART/Amtrak station, was folded into Route 40 in December 2015.

    Tolls

    Tolls are only collected from westbound traffic headed to San Rafael at the toll plaza on the east side of the bridge. Since July 2010, the toll rate for (two axle) passenger cars and motorcycles is $5. During peak traffic hours, high-occupancy vehicles (defined as two-axle vehicles without trailers, carrying three or more people; two-axle vehicles designed with two passenger seats without trailers, carrying two people; or motorcycles) pay a discounted toll of $2.50. Since July 1, 2012, for vehicles with more than two axles, the toll rate is $5 per axle, up to a maximum toll of $35 for vehicles with seven or more axles. Drivers may either pay by cash or use the FasTrak electronic toll collection device.

    Historical toll rates

    The initial toll rates were adopted on July 10, 1956 prior to the opening of the bridge:

    Seismic retrofit

    In the fall of 2001, the bridge commenced an extensive seismic retrofit program, similar to other bridges in the area. The retrofit was designed by a three-way joint venture between Gerwick/Sverdrup/DMJM under a US$19,000,000 (equivalent to $29,900,000 in 2016) design contract awarded in 1995. The retrofit is intended to allow the two-tier bridge to withstand a 7.4 magnitude earthquake on the Hayward Fault and an 8.3 magnitude quake on the San Andreas Fault. The foundation piers were strengthened by wrapping the lower section of structural steel in a concrete casing, installing new shear piles, and adding bracing to the structural steel towers. Isolation joints and bearings were also added to the main bridge structures (cantilever spans over the navigation channels) to strengthen the structure.

    The fifty-year-old bridge was also showing its age and required age-related maintenance which was performed in conjunction with the seismic upgrade work. There were reports of cars being damaged while traveling on the lower deck by fist-sized concrete chunks falling from the joints of upper deck slabs.

    A major part of the retrofit involved the long concrete causeway on the Marin side, which as part of the retrofit program, was nearly completely replaced. Because of the active use of the bridge, Caltrans designed the project to allow the bridge to remain open to traffic. For economy, schedule efficiency and traffic impact mitigation, much of the repair work was fabricated off site and shipped to the bridge by barge.

    To reduce impacts to traffic the major work was performed at night. Caltrans kept two lanes of traffic moving in each direction during daylight hours, then reduced that flow to a single lane in each direction at night. Thus, one trestle was completely closed, and the other trestle had two-way traffic.

    The concrete segments of the trestle were precast in Petaluma and barged to the site. At monthly intervals tugs positioned barges with one or two 100-foot-long (30 m), 500-ton pre-cast concrete roadway segments to be lifted into place by a 900-ton barge-mounted crane. Earlier, either two or four of the corroded, 50-foot (15 m) concrete segments of the old roadway were removed by crane. Then, a pile driver was moved into position for driving new piles. After the new concrete road segment was in place, steel plates were used to temporarily fill the gaps, and the roadway was ready for morning traffic. At times, construction backed up traffic to Highway 101 into central San Rafael.

    The completion of this retrofit, on September 22, 2005 was celebrated as a success despite the many challenges, including the deaths of two workers.

    The retrofit was originally estimated by Caltrans engineers at US$329,000,000 (equivalent to $473,000,000 in 2016), but Caltrans adjusted the estimate to US$393,272,000 (equivalent to $546,900,000 in 2016) in 2000 during the bidding process. While most of the resulting bids were close to US$545,000,000 (equivalent to $757,900,000 in 2016), the low bid came in at US$484,403,479 (equivalent to $673,700,000 in 2016) from the Tutor-Saliba/Koch/Tidewater Joint Venture. Caltrans revised their estimate to US$665,000,000 (equivalent to $899,500,000 in 2016) in May 2001 when more funds were appropriated for California's Toll Bridge Seismic Retrofit Program in Assembly Bill 1171. The cost was again adjusted during an August 2004 review by Caltrans, this time to US$914,000,000 (equivalent to $1,158,900,000 in 2016). The final cost of the retrofit, however, was $778 million, or $136 million below this August 2004 estimate.

    Third lane

    In both directions, the bridge is wide enough to accommodate three lanes of traffic. Currently the third lane is used as a right-hand shoulder or a "breakdown lane" and is marked along the bridge with the signs "Emergency Parking Only".

    In 1977, Marin County was suffering one of its worst droughts in history. A temporary on-surface pipeline, six miles (10 km) long, was placed in the third lane. The pipe transferred 8,000,000 gallons of water a day from the East Bay Municipal Utility District's mains in Richmond to Marin's 170,000 residents. By 1978, the drought subsided and the pipeline was removed. The disused third lane was then restriped as a shoulder.

    In 1989, after the Loma Prieta earthquake, the third lane was opened up as a normal lane to accommodate increased traffic after the Bay Bridge was shut down because of a failure of that span. Many commuters from San Francisco drove across the Golden Gate Bridge into Marin and then across the Richmond–San Rafael Bridge to go to Oakland (and vice versa). After the Bay Bridge was reopened, the third lane was again an emergency lane.

    Since the construction of the bridge, there had been a longtime debate to make the third lane a bike lane. In 2001, a study confirmed that bicycle travel was legal and would be adequate in the 12' shoulder space provided by the bridge. However, to this day bicycle riders still are not able to cross the bridge, as the third lane still is an emergency lane. The Metropolitan Transportation Commission and the Bay Area Toll authority argued to make the shoulder a regular lane of traffic and a bike lane. A movable barrier would be in place and the third lane would be a regular lane of traffic during rush hour and a bike lane when not needed. Caltrans rejected the idea, arguing the emergency lane is needed for safety.

    On February 11, 2015, the Bay Area Toll Authority approved a plan to install a protected bike and pedestrian path on the wide shoulder of the upper deck of the bridge. The path is expected to be complete in 2017. As part of the same project, a third eastbound lane will be added on the lower deck.

    Closures

    Like most San Francisco Bay bridges, this bridge is occasionally closed due to strong crosswinds. The bridge was closed on the morning of Friday, January 4, 2008 as a southerly wind gusting to nearly 70 mph (110 km/h) buffeted the span, knocking over four trucks on the lower deck and one truck on the upper deck. The bridge was closed for six hours. It was re-opened by late afternoon as the strong winds subsided.

    This was not the first closure due to high winds. At least one previous event occurred in the late 1970s when high northerly winds forced the CHP to close the bridge. Wind gusts (reported in the Marin Independent Journal) reached 80 mph.

    On October 27, 2000 the toll plaza allowed people to cross free of charge due to a "shelter in place" order affecting toll booth operators. The order was given by the Richmond Fire Department in response to a release of toxic gas from a recycling plant.

    The novel Abuse of Power by Michael Savage has several important scenes set on the bridge. In one, the hero Jack Hatfield escapes his enemies by climbing the work ladders built into the piers.
    In the movie: Magnum Force, the bridge is in the background when Dirty Harry and the rookie cop are on motorcycles on the ship's decks where they attempt to subdue each other.

    References

    Richmond–San Rafael Bridge Wikipedia