Not to be confused with Circuit minimization for Boolean functions, which is logical optimization rather than physical.
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Circuit underutilization also programmable circuit underutilization, gate underutilization, logic block underutilization refers to a physical incomplete utility of semiconductor grade silicon on a standarized mass-produced circuit programmable chip, such as a gate array type ASIC, an FPGA, or CPLD.
Gate array
In the example of a gate array, which may come in sizes of 5,000 or 10,000 gates, a design which utilizes even 5,001 gates would be required to use a 10,000 gate chip. This inefficiency results in underutilization of the silicon.
FPGA
Due to the design components of FPGA into logic blocks, simple designs that underutilize a single block suffer from gate underutilization, as do designs that overflow onto multiple blocks, such as designs that use wide gates. Additionally, the very generic architecture of FPGAs lends to high inefficiency; multiplexers occupy silicon real estate for programmable selection, and an abundance of flip-flops to reduce setup and hold times, even if the design does not require them, resulting in 40 times less density than of standard cell ASICs.