A bellows or pair of bellows is a device constructed to furnish a strong blast of air. The simplest type consists of a flexible bag comprising a pair of rigid boards with handles joined by flexible leather sides enclosing an approximately airtight cavity which can be expanded and contracted by operating the handles, and fitted with a valve allowing air to fill the cavity when expanded, and with a tube through which the air is forced out in a stream when the cavity is compressed. It has many applications, in particular blowing on a fire to supply it with air.
- Double acting piston bellows
- Double lung accordion bellows
- Real bellows
- Accordion like applications
The term "bellows" is used by extension for a flexible bag whose volume can be changed by compression or expansion, but not used to deliver air. For example, the light-tight (but not airtight) bag allowing the distance between the lens and film of a folding photographic camera to be varied is called a bellows.
"Bellows" is only used in plural. The Old English name for 'bellows' was blǽstbęl(i)g, blást-bęl(i)g 'blast-bag, blowing-bag'; the prefix was dropped and by the eleventh century the simple bęlg, bylg, bylig ('bag') was used. The word is cognate with "belly". There are similar words in Old Norse, Swedish, and Danish, but the derivation is not certain. 'Bellows' appears not to be cognate with the apparently similar Latin follis.
Several processes, such as metallurgical iron smelting and welding, require so much heat that they could only be developed after the invention, in antiquity, of the bellows. The bellows are used to deliver additional air to the fuel, raising the rate of combustion and therefore the heat output.
Various kinds of bellows are used in metallurgy:
The Han Dynasty Chinese mechanical engineer Du Shi (d. 38) is credited with being the first to apply hydraulic power, through a waterwheel, to operate bellows in metallurgy. His invention was used to operate piston bellows of blast furnaces in order to forge cast iron. The ancient Greeks, ancient Romans, and other civilizations used bellows in bloomery furnaces producing wrought iron. Bellows are also used to send pressurized air in a controlled manner in a fired heater.
In modern industry, reciprocating bellows are usually replaced with motorized blowers.
Double-acting piston bellows
Double-acting piston bellows are a type of bellows used by blacksmiths and smelters to increase the air flow going into the forge, with the property that air is blown out on both strokes of the handle (in contrast to simpler and more common bellows that blow air when the stroke is in one direction and refill the bellows in the other direction). These bellows blow a more constant, and thus stronger, blast than simple bellows. Such bellows existed in China at least since the 5th century BC, when it was invented, and had reached Europe by the 16th century.
A piston is enclosed in a rectangular box with a handle coming out one side. The piston edges are covered with feathers, fur, or soft paper to ensure that it is airtight and lubricated. As the piston is pulled, air from one side enters and flows through the nozzle and as it is pushed air enters from the opposite side and flows through the same nozzle.
Double-lung accordion bellows
These have three leaves. The middle leave is fixed in place. The bottom leave is moved up and down. The top leave can move freely and has a weight on it. The bottom and the middle leaves contain valves, the top one does not. Only the top lung is connected to the spout.
When the bottom leave is moved up, air is pumped from the bottom lung into the top lung. At the same time air is leaving the bellows from the top lung through the spout, but at a slower rate. This inflates the top lung. Next the bottom leave is moved down to pull fresh air into the bellows. While this happens the weight on the top leave pushes it down, so air keeps leaving through the spout.
This design does not increase the amount of air flow going into the forge, but provides a more constant air flow compared to a simple bellows. It also provides more even air flow than two simple bellows pumped alternately or one double-acting piston bellows.
The term "bellows" is used by extension for a number of accordion-like applications that are not bellows in the strict sense, in that they do not move air.